After an inspection at delivery to ensure that the cartons are externally intact, your products arrive at goods receipt of the contract packaging department. Here the documents are inspected for completeness, the products are identified using the batch and article numbers, a 100% quantity check is carried out, and the parts are allocated to the internal job documents.

The labels delivered to us are compared with the documents and the master design. We will inform you if any deliveries are false or damaged, or if there are any other irregularities.

If desired, we will also check and document the quality (e.g. bacterial count measurements) of the delivered products before finishing work begins.

Labelling guarantees traceability. That is why we treat the labelling process with such importance. It is possible to set up the system so that the database on your server is accessed when your consignment documents are scanned. Then the labels are printed out at our site.

The product, the printed labels and order data (e.g. batch No. and customer article No.) are carefully compared with the label data of the master design, and documented in the packaging report or label accounts.
It is also possible to print sealing lids made of Tyvek®, in compliance with the specifications of the ISO 14644 standard.

We offer pre-cleaning in ultrasonic baths, and a final rinse in highly purified water (HPW) in automated cleaning and rinsing machines in compliance with Ph.Eur.6, on cleaning trays specifically developed for this purpose.
In situations of contaminated worst-case products we analyse in advance which cleaning method is gentle enough, but also efficient enough, for your product. A final cleaning process for medical products, which is qualified and validated this way, guarantees that only low-bacteria and low-particle products find their way into the clean room.

Before packaging, in clean room class 7 (ISO 14644-1) the parts are subjected to another careful visual inspection, and counted.

In validated processes sterile or unsterile products are packaged and labelled in pouches or blisters.
After the intermediate inspection the medical packages are once again inspected before they leave the clean room, and then discharged.

After the packaging in clean room conditions is finished, the products are discharged from the clean room, grouped by batch.

During final packaging the sterile packages are placed in the labelled sales packages, together with the package inserts and patient labels. If desired, we can also wrap the carton with a protective foil here.

The inspected sales packages are prepared in boxes for sterilisation.

During the final inspection the completeness of the documents and the load are checked against a validated loading plan.

Our external partners sterilise the products in validated processes, with gamma irradiation or ethylene oxide.

By request we can also organise other kinds of sterilisation.